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CO2 Laser Marking for organic materials

PowermarkCO2 Fly CO2

 Powermark FlyCO2 for integration is a robust, durable laser marking product that works in any industrial environment. It can be used for laser marking 2D codes, alphanumerical codes, one-dimensional codes, and logos.

FlyCO2 is the ideal laser marker for plastic and natural materials, like Plexiglas, paper, wood, hard stone, fabric, or marble. It can be integrated into any production line, and the laser engraver is the ideal combination of low operating costs and high productivity. 

LASIT designed it for interfacing with existing PLC systems.RS232 or TCP/IP — in the Client/Server concept — communication is available as well as the use of digital signals. The power of CO2 laser markers ranges from 10 W to 70 W, air cooled. 

The gas is excited inside the source using radio frequency (RF), which determines the power of the output flow. The “Preview” function in the LASIT software allows the piece to be centered. The scanner unit can be Flat Field (two axes) or Prescan with Dynamic Z (three axes).

Flat Field uses a pair of high-speed, high-precision galvanometers, with drivers and control electronics — SMT technology — integrated in the head. The head is sealed to prevent mirror contamination.

 

As with all LASIT laser markers, this one can be integrated into the line with Profibus, Profinet, or Ethernet/IP protocols.

All our Laser Markers are qualified for Industry 4.0. LASIT supplies all the necessary technical materials and instructions for connecting the laser to the factory’s system at no additional cost. LASIT can ship this product in 48 hours.

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Discover why our clients choosed us

"We’ve chosen LASIT a few years ago and we are so happy with the laser marking machines->home we use. Their customer services is always available. The high quality of their components makes this supplier a great partner for our company."
Mirko CalviProduction Specialist
BREMBO
"I came across LASIT about 9 years ago and since then I have kept collaborating with them to develop new machines to add to our production processes. We still collaborate with LASIT because of the quality, reliability, and automations of their products. Behind a product there is a successful company where people are eager to take on new challenges."
Andrea de Danieli Engineering Manager
MANFROTTO
"I can only speak wonders about them. I had a problem with a laser installed on the equipment, which we solved brilliantly, thanks to their indications. Despite the fact that I didn’t monitor this system personally, their indications were so clear that it all went pretty smoothly."
Franco ToffoloProduct Manager
ELECTROLUX
"The technical system of Lasit machines is perfect for use on Automotive components. Support of our qualified Lasit team comes with each specific machine"
Ricardo Benjamin MartinezMechanical Engineer
AMERICAN AXLE & MANUFACTURING
"We met LASIT when he was still little more than a small craftsman; we have lived with LASIT its path of exponential growth in a few years and appreciated the great capacity for transformation, innovation and proposal of "ad hoc" solutions for the customer."
Gabriele RavelliSenior Purchasing Manager
BERETTA
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CO2 Laser Marking: how it works

Instructions for Stand-Alone Use

In this mode, the laser operates without a command PC, and it can be integrated into production lines with limited space.

 

It does not require an operator interface, and installation is much faster.

  • Generates serial numbers and dates automatically
  • Remote control
  • Updates operating content dynamically via TCP or RS232
  • Loads the last process performed automatically on startup
  • Automatically manages up to 9 mechanical axes with integrated encoder
  • TTL (through the lens) vision system for an accurate preview
  • On-the-fly laser marking
  • 3D head for managing different focal lengths

Manage multiple lasers with a single PC

As an alternative to FlyCAD, the FlyPowermark software with a fully customizable operator interface is available for automated environments. It can manage several data input modes, for example, access to the company factory system (database, web services, TCP/IP). It can potentially manage an infinite number of lasers, making it possible to design applications to command all the lasers on the line simultaneously.

  • No limits to the size of the design
  • Select the print layout manually or automatically from the barcode reader
  • Remote loading and dynamic content updating via TCP or PROFINET
  • Automatically manages up to 9 mechanical axes with integrated encoder
  • Interfaces with inspection systems for DMC reading and grading
  • On-the-fly laser marking
  • 3D head for managing different focal lengths

Marking examples

sistema-TTL Fly CO2
Cameras for reading and grading DataMatrix codes

In addition to the lateral vision system, LASIT equips its laser markers with the TTL vision system. This vision system is directly integrated into the laser scanning head and is perfect for validating (reading and grading) DataMatrix codes without moving the laser or the camera.

This is possible because the light reflected by the part is directed on the camera’s detector in the same exact path as the laser beam.

The integrated circular light offers a clear view inside the framed area, and the brightness can be adjusted.

There are two possible scenarios for DMC validation:

  • If the marking is classified between A and B (based on AIM-DPM standards), the part is validated and proceeds along the production line.
  • If the validation is lower than B, the marking is detected as NOK, and the part is rejected at the next station.
3-axis-head for 3D laser marking

The system is equipped with the 3-axis head for laser marking large, cylindrical, or irregular surfaces, which allows a constant focal elevation to be maintained.

 

Mechanically, it consists of a linear motor system, two X and Y rotary devices (allowing the laser band to be moved along the axis), and a third axis for focusing. The laser band passes through a scope equipped with a mobile lens that, in turn, is assembled on a linear traverse. 

 

The software automatically adjusts the operation. This system allows the focal point of the laser to advance without it moving along the Z axis. Powermark FlyCO2 can also be equipped with an Autofocus system, which allows the focal distance to be corrected automatically. It consists of a laser sensor integrated optimally in the LASIT software.

testa3assi-1-1 Fly CO2
Technical Features

Wavelength

10600nm

Source

CO2 Gas

Input/output

Standard I/O – Custom interface

Cooling method

Air or water

Communications protocol

Profinet, Profibus, Ethernet, RS232

Available power

10, 30, 70, 120, 300, 500 W

Available focal distance​
Focal Marking distance (mm) Marking area (mm)
EFL 100 150 ± 10 87 (61x61)
EFL 160 225 ± 10 140 (100x100)
EFL 254 325 ± 10 220 (150x150
EFL 330 395 ± 10 290 (205x205)
EFL 420 500 ± 10 424 (300x300)
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LASIT Sistemi e Tecnologie Elettrottiche S.p.A.

Via Solferino 4
80058 – Torre Annunziata (NA)
P.Iva  02747991210
C.F  01803670643

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